Shade Sails Print

Shade Sails, aptly named for their sail-like shapes and shade-providing function, are actually tensioned fabric that can be twisted, overlapped and angled into a virtually limitless array of soaring forms.

One small sail may provide a subtle architectural accent over a household entry or window. A series of large, overlapping sails may expand over an open area in a commercial structure or provide shaded shelter around playgrounds and parks.

These soaring graceful tensioned fabric shades can be floated over ponds, entryways, patios, parking, eating, or play areas. They provide 90% shade protection and can also help protect areas from hail and birds. They can be attached to existing structures or to their own columns. 

Shade Sails are available in a variety of colors and are made of a high-density, UV-resistant polyethylene knit fabric. Tensioning is achieved with stainless-steel cable sewn into the perimeter of each sail and attached to existing structures or free-standing supports. When installed, the sails are taut and can resist virtually any wind condition.

Custom and commercial sails are manufactured with a stainless steel cable double locked stitched into its perimeter. This cable terminates at a stainless steel ring located at each corner. These rings are then used to fasten the sail by either a shackle or turnbuckle to a hard point either on a post or existing structure. Each corner is further reinforced with extra layers of cloth and strapping to distribute forces. All stitching is performed using a locking stitch; outdoor "awning maker" thread is used throughout. The size of the stainless cable and rings as well as attachment hardware are engineered to be the appropriate size for each sail and application.

The perimeter of each sail has a catenary curve designed into it that controls the fabric tension in the center of the sail. Therefore, when tension is placed on the perimeter cable, the fabric will have uniform tension. They do not sag or flap in the wind.

Attachment hardware is all marine grade stainless steel and has locking mechanisms to assure that sails do not detach or come loose accidentally. Generally, one turnbuckle is used per sail, and the remaining corners are attached using "D" or "Twist" shackles of the appropriate size for the expected corner loading.

Sails can be attached to existing structures with a variety of common or custom made brackets and hardware. They can also be supported by their own columns made of either timber or steel pipe. We prefer to use schedule 40 galvanized steel pipe embedded in concrete footings. The dimensions of the pipe and the footings are engineered for each sail and its application depending on the size of the sail and the expected wind loading. The columns can then be powder coated or painted to help protect them and provide the desired color. If timber posts are used, then we generally use temporary power poles with a preservative added to the wood.

Depending on local building codes and engineer's requirements we add either threaded rod or rebar to the footings or posts to tie the concrete and post together. In general, there is very little gravitational load, but uplift is the concern, and footings can be quite deep